Main advantages of the NEXT® concept

пятница, июля 2, 2010

This concept of pre-alloyed powders offers both technical and economical advantages:

  • NEXT® is cheaper than other traditional binders and offers a reduced cost due to low sintering temperatures
  • excellent metal distribution on a much finer scale and greater homogeneity than other standard mixtures
  • high protrusion and strong diamond retention with enhanced tool life and performance.
Microstructure of NEXT®100

Microstructure (x 1000) of a sintered piece (hot pressed at 750C°) of NEXT®100

Microstructure of a conventional mixture

Microstructure (x 1000) of a sintered piece (hot pressed at 750C°) obtained with a conventional mixture

The NEXT® range

пятница, июля 2, 2010
Pure NEXT® NEXT® premixed NEXT® granules
Binary premixed NEXT® with Fe or WC ТTernary premixed NEXT® with Fe +: Br or W or WC
NEXT®100
NEXT®200
NEXT®300
NEXT®900
MX1180
MX1480
MX2180
MX2480
MX3480
MX1560
MX1660
MX1760
MX1770
NEXT®101
NEXT®201
NEXT®301
MX1181
MX1481
MX3481

Pure NEXT®

пятница, июля 2, 2010

Pre-alloyed powders are composed of 3 metals: Cobalt, Iron and Copper. The range consists in 4 grades of pure NEXT® whose properties can be optimized by mixing with traditional additives.

Hardness as a function of sintering temperature

Hardness as a function of sintering temperature (hot pressing)

NEXT®100

25% Co + 25% Fe + 50% Cu

NEXT®100
  • Cutting performances optimized by mixing with traditional additives.
  • Recommended for blade superior to 500 mm.

NEXT®200

25% Co + 15% Fe + 60% Cu

  • Exceptional free cutting ability.
  • Recommended for blade inferior to 500 mm.

NEXT®300

25% Co + 72% Fe + 3% Cu

  • Low copper content
  • Designed for laser welding
  • High ductility and high impact resistance.

NEXT®900

NEXT®900

<4% Co + 80% Fe + 20% Cu

  • Excellent combinaison with traditional additives.
  • Good performances obtained for dry cutters and stone polishing.

Sintering temperatures

Sintering temperature Pure NEXT®
NEXT®100 NEXT®200 NEXT®300 NEXT®900
Minimum 825°C 700°C 775°C 825°C
Recommended for most applications 850°C 725°C 825°C 850°C

NEXT® premixed

пятница, июля 2, 2010

Main advantages:

  • outstanding homogeneity and excellent dispersion in the bond
  • optimization of tool performances
  • premixed powders can be adapted to specific requirements by adding traditional additives

Binary premixed

MX1480

80% NEXT®100 + 20% Fe

Sintered piece of MX1480
  • Fe powder increases ductility.
  • Cutting performances optimised by mixing with traditionel additives.

MX1180

80% NEXT®100 + 20% WC

Sintered piece of MX1180
  • WC powder increases abrasion resistance.
  • For most grinding and polishing applications.

MX2480

80% NEXT®200 + 20% Fe

Sintered piece of MX2480
  • Properties and performances very similar to NEXT®200.
  • Optimized sawing performances of NEXT®200 when long blade life is required.

MX2180

80% NEXT®200 + 20% WC

MX3480

80% NEXT®300 + 20% Fe

  • Excellent laser welding properties

Ternary premixed

MX1560

60% NEXT®100 + 20% Fe + 20% W

MX1660

60% NEXT®100 + 20% Fe+ 20% WC

  • Good abrasion resistance without too much hardness.
  • Mostly used for sawing of medium abrasive materials.

MX1760

60% NEXT®100 + 20% Fe+ 20% BR (85/15)

  • Bronze increases the free cutting.

MX1770

70% NEXT®100 + 20% Fe + 10% BR (85/15)

Sintering temperatures

Sintering temperature NEXT® premixed
MX1180 MX1480 MX2180 MX2480 MX3480 MX1560 MX1660 MX1760 MX1770
Minimum 825°C 750°C 750°C 700°C 750°C 800°C 800°C 725°C 725°C
Recommended for most applications 850°C 800°C 800°C 750°C 825°C 850°C 850°C 750°C 775°C
Special
recommendation
775°C polishing 825°C gang saws - - - - 850°C core drills - -

NEXT® granules

пятница, июля 2, 2010

Main advantages of NEXT® granules:

  • NEXT® granules offer, after sintering, the same properties than non-granules NEXT® powders
  • improved flow properties
  • easy debinding
  • very low generation of dust while handling.

Range of NEXT® powder available in granulated versions are:

  • pure NEXT®: NEXT®101, NEXT®201, NEXT®301, NEXT®401
  • NEXT® premixed: MX1181, MX1481, MX4885-1…
  • Other premixed powder can be granulated upon request
Sintering temperature NEXT®101 NEXT®201 NEXT®301 MX1181 MX1481 MX3481
Minimum 825°C 700°C 775°C 850°C 750°C 750°C
Recommended for most applications 850°C 725°C 825°C 850°C 800°C 825°C